The AA battery (or double-A battery) is a standard size single cell cylindrical dry battery. The IEC 60086 system calls the size R6, and ANSI C18 calls it 15. It is named UM-3 by JIS of Japan. Historically, it is known as D14 (standard cell) or HP7 (for zinc chloride ‘high power’ version) in official documentation in the United Kingdom, or a pen cell.

In this post, Pritish Kumar Halder provides information about dry battery, and their chemistry and also discuss their uses.

AA batteries are common in portable electronic devices. An AA battery is composed of a single electrochemical cell that may be either a primary battery (disposable) or a rechargeable battery. Several different chemistries are used in their construction. The exact terminal voltage, capacity and practical discharge rates depend on cell chemistry; however, devices designed for AA cells will usually only take 1.2-1.5 V unless specified by the manufacturer.

Introduced in 1907 by The American Ever Ready Company, the AA battery size was standardized by the American National Standards Institute (ANSI) in 1947, but it had been in use in flashlights and electrical novelties before formal standardization. ANSI and IEC Battery nomenclature give several designations for cells in this size, depending on cell features and chemistry. Due to their popularity in small flashlights, they are often called “penlight batteries”.

Dimensions

An AA cell measures 49.2–50.5 mm (1.94–1.99 in) in length, including the button terminal—and 13.5–14.5 mm (0.53–0.57 in) in diameter. The positive terminal button should be a minimum 1 mm high and a maximum 5.5 mm in diameter, the flat negative terminal should be a minimum diameter of 7 mm. 14500 Lithium Batteries are longer if they feature a protection circuit up to 53 mm.

Alkaline AA cells have a weight of roughly 23 g (0.81 oz), lithium AA cells around 15 g (0.53 oz), and rechargeable Ni-MH cells around 31 g (1.1 oz).

Chemistry and capacity

Primary cells

Primary (non-rechargeable) zinc–carbon (dry cell) AA batteries have around 400–900 milliampere hours capacity, with measured capacity highly dependent on test conditions, duty cycle, and cut-off voltage. Zinc–carbon batteries are usually marketed as “general purpose” batteries. Zinc-chloride batteries store around 1000 to 1500 mAh are often sold as “heavy duty” or “super heavy duty”. Alkaline batteries from 1700 mAh to 2850 mAh cost more than zinc-chloride batteries, but hold additional charge. AA size alkaline batteries are termed as LR06 by IEC, and AM-3 by JIS.

Non-rechargeable lithium iron disulfide batteries are manufactured for devices that draw more current, such as digital cameras, where their high cost is offset by longer running time between battery changes and more constant voltage during discharge. The capacity of alkaline batteries is greatly reduced as the discharge current increases, however the capacity of a Li-FeS2 battery is not affected by high discharge currents nearly as much as alkaline batteries.

Another advantage of lithium disulfide batteries compared to alkaline batteries is that they are less prone to leak. This is particularly important in expensive equipment, where a leaking alkaline battery can damage the equipment due to the corrosive electrolyte coming into contact with sensitive electronics.

Lithium iron disulfide batteries are intended for use in equipment compatible with alkaline zinc batteries. Lithium-iron disulfide batteries can have an open-circuit voltage as high as 1.8 volts but the closed-circuit voltage decreases, making this chemistry compatible with equipment intended for zinc-based batteries. A fresh alkaline zinc battery can have an open-circuit voltage of 1.6 volts, but a Lithium iron-disulfide battery with an open-circuit voltage below 1.7 volts is entirely discharged.

Rechargeable cells

Rechargeable batteries in the AA size are available in multiple chemistries: nickel–cadmium (NiCd) with a capacity of roughly 600–1,000 mAh, nickel–metal hydride (NiMH) in various capacities of 600–2,750 mAh and lithium-ion. Lithium-ion chemistry has a nominal voltage of 3.6–3.7 volts, and are referred to as 14500 Li-ion batteries rather than AA.

NiMH and Lithium Ion AA/14500 cells can supply most of their capacity even when under a high current drain (0.5A and higher), unlike Alkaline and Zinc-chloride (“Heavy Duty”/”Super Heavy Duty”) cells which drop to a small fraction of their low current capacity before even reaching 1 C.

A variant of the 14500 Li-ion batteries, sold by the Chinese company Kentli as “Kentli PH5” since 2014, comes with an internal buck converter at the positive electrode to downstep the output voltage from the normal 3.7 V to a very consistent (compared to alkaline, NiCd, or even NiMH cells) 1.5 V AA standard voltage.

It exposes the normal 3.7 V Li-ion electrode in a ring around the AA electrode for charging. Its more regular voltage provides better drop-in compatibility for alkaline AA devices, and its lithium-ion chemistry provides a lower self-discharge at 3% per month. It holds a mediocre capacity of 1600 mAh (1.5 V) at 50 mA drain, limited by the low efficiency of the step-down converter.

Nickel-zinc cell (NiZn) AAs are also available, but not widely used.

Use

In 2011, AA cells accounted for approximately 60% of alkaline battery sales in the United States. In Japan, 58% of alkaline batteries sold were AA, known in that country as tansan. In Switzerland, AA batteries totalled 55% in both primary and secondary (rechargeable) battery sales.

Reference

https://en.wikipedia.org/wiki/AA_battery